Detail publikace

On the Friction and Lubrication of 3D Printed Ti6Al4V Hip Joint Replacement

REBENDA, D. ODEHNAL, L. UHROVÁ, S. NEČAS, D. VRBKA, M.

Anglický název

On the Friction and Lubrication of 3D Printed Ti6Al4V Hip Joint Replacement

Typ

článek v časopise ve Web of Science, Jimp

Jazyk

en

Originální abstrakt

The present study investigates the tribological performance of 3D printed Ti6Al4V total hip replacements (THR) compared to conventionally produced THRs from CoCrMo and FeNiCr alloys. The objective was to evaluate the suitability of 3D printed titanium alloy, with and without DLC coating, for THR rubbing surfaces and to investigate the potential benefits of 3D printing technology for friction and lubrication. A pendulum hip joint simulator was employed to replicate the swinging motion of a hip joint, thereby enabling the measurements of coefficient of friction (COF) and the observation of lubricant film formation under realistic conditions between the metal femoral head and acetabular cup. The experiments demonstrated that additive manufacturing enables the creation of specific surface topographies that can enhance protein adsorption, but also introduce surface imperfections negatively affecting tribological properties. The elevated surface roughness of additively manufactured femoral heads did not inevitably result in an increase in COF and was comparable to that of conventionally manufactured femoral heads. The additively manufactured Ti6Al4V head without DLC coating also exhibited a more rapid increase in lubricant film thickness during dynamic motion. In conclusion, the findings indicate that while 3D printing offers promising advancements in implant customization and material properties, its application requires careful consideration of surface finishing and coating methods to achieve optimal tribological performance.

Anglický abstrakt

The present study investigates the tribological performance of 3D printed Ti6Al4V total hip replacements (THR) compared to conventionally produced THRs from CoCrMo and FeNiCr alloys. The objective was to evaluate the suitability of 3D printed titanium alloy, with and without DLC coating, for THR rubbing surfaces and to investigate the potential benefits of 3D printing technology for friction and lubrication. A pendulum hip joint simulator was employed to replicate the swinging motion of a hip joint, thereby enabling the measurements of coefficient of friction (COF) and the observation of lubricant film formation under realistic conditions between the metal femoral head and acetabular cup. The experiments demonstrated that additive manufacturing enables the creation of specific surface topographies that can enhance protein adsorption, but also introduce surface imperfections negatively affecting tribological properties. The elevated surface roughness of additively manufactured femoral heads did not inevitably result in an increase in COF and was comparable to that of conventionally manufactured femoral heads. The additively manufactured Ti6Al4V head without DLC coating also exhibited a more rapid increase in lubricant film thickness during dynamic motion. In conclusion, the findings indicate that while 3D printing offers promising advancements in implant customization and material properties, its application requires careful consideration of surface finishing and coating methods to achieve optimal tribological performance.

Klíčová slova anglicky

Total hip replacement; Ti6Al4V; DLC coating; Lubricant film formation; Friction

Vydáno

28.04.2025

Nakladatel

Springer Nature

Místo

New York

ISSN

1023-8883

Ročník

73

Číslo

2

Strany od–do

1–18

Počet stran

18

BIBTEX


@article{BUT197893,
  author="David {Rebenda} and Lukáš {Odehnal} and Simona {Uhrová} and David {Nečas} and Martin {Vrbka},
  title="On the Friction and Lubrication of 3D Printed Ti6Al4V Hip Joint Replacement",
  year="2025",
  volume="73",
  number="2",
  month="April",
  pages="1--18",
  publisher="Springer Nature",
  address="New York",
  issn="1023-8883"
}